2025-03-14 手机 0
你是否曾想象过，坚韧而精致的金属制品背后所隐藏的工艺与智慧？从微小的螺钉、家具框架到飞机发动机部件，金属表面处理不仅最大限度地提高了被处理零件的防腐蚀性能和耐用性，还塑造了工业美学，更是技术与创新的融合。
在这一领域，GASER集团，这一行业历史悠久的领军企业，与自动化领域专家的ifm紧密合作，为传统工艺带来了数字化革命，为未来制造业奠定了全新的基础。
从传统技艺向数字化转型的先锋力量
在阳极氧化、镀镍、镀锌、热处理、喷漆等广泛应用于汽车、高端装饰品等多个行业表面处理领域，GASER长期为高要求客户提供专业服务。面对客户对可追溯性和实时监控需求不断增长，GASER果断启动全面数字化战略。
相变和表面沉积示例。从毛坯到完美产品：GASER提供多种涂层选择。
“数字化是工业发展不可避免的一步，也是我们提升竞争力的根本之路，”GASER总经理Enrico Galliani表示。GASER要克服技术多样性的挑战，并统一数字化水平，为客户提供稳定可靠质量保证。
GASER与ifm之间不仅是一份简单供应关系，而是一场深入设计定制技术协作。如果m未给予通用解决方案，而是结合行业特点，将量身定制技术路径。这样的针对性支持为GASER的数字升级打下坚实基础。
用于质量和可追溯性的传感器数据
监测温度、pH值和电流等关键参数，对了解表面处理是否成功至关重要。通过这种方式，GASER可以监控整个工艺过程并识别任何异常情况，以确保质量。
温度探头、高估单元及电缆都能承受阳极氧化恶劣环境条件。
尽管道路充满挑战，但如果m独特解决方案逐一解锁这些难题：
01借助IO-Link实现新旧传感器数据贯通
第一个挑战是在如何兼容老旧设备与现代技术，让旧系统也能适应数字？
ifm智能传感器及其信号转换器，不仅让现代设备性能释放，还赋予老旧生产线新生命力。如果大部分传感器采用IO-Link技术，可以直接将数据无缝地发送IT层级，而不会影响PLC通信，但作为系统中的一部分，旧模拟传感器也必须纳入数据采集中。在使用转换将模拟信号转换为信息后,GASSuccessfully实现不同生产线间数据贯通资源优化。通过整合新旧科技，无缝连接不同生产线中的数据,GASSucceeds in optimizing production lines and improving resource utilization.
VVB振动探测仪正在监测烘箱风机状态，因采用了IO-Link 技术，该探测仪可以将其测量值直接送达IT层级。
02基于IT进行过程优化
第二个挑战是在如何让操作人员能够利用获取到的数据，让复杂数码转变成直观行动指南？
双方同意使用ifm工业物联网平台（IIoT）— moneo。一款功能强大且易于使用软件，使得用户能够轻松查看并优化工序。此外还使用户密切关注填充液位变化趋势以及维护需求，从而避免因补料失败或系统故障导致停机，以及因工艺偏差造成质量损失.GASSurface technicians use this software to organize related process data into easy-to-read dashboards, displaying system monitors within the factory.
The moneo dashboard with key process data is highly visible inside the workshop. When intervention is needed, response time is significantly shortened.
With digital assistance, GASEmployees have also experienced a new way of working. Not only does digitization enhance transparency in processes but also hopes to provide intelligent tools for employees to maximize their professional experience on new platforms.
Technician Matteo Margiotta shared his feelings: "In the past, we had to manually measure production parameters; it was both time-consuming and dependent on experience. Now, thanks to the moneo software dashboard, I can monitor real-time temperature data and other critical parameters instantly with just a few clicks. If there's a risk of quality problems or potential issues arise, the screen color changes — this greatly enhances our work efficiency."
From production lines to management levels
Besides manufacturing departments, management levels can benefit from transparency as well. The moneo platform not only clearly presents key process data but also helps operators track production status in real-time while avoiding quality loss due to process deviations simultaneously providing comprehensive transparent decision-making basis for managers — such as "global insight & precise execution." This enables GASEfficiency and quality improvement.
Through deep collaboration with ifm , GASSuccessively optimizes its processes improves its level of quality control establishes an initial construction framework for interconnected factories. Looking forward further exploration AI-driven predictive maintenance etc., which will bring more possibilities into industrial digital transformation.
"IfM provides reliable support for every step of our development," said Antonio Rendina , automation & digital manager at GAS . "This kind of intensive cooperation not only solves current problems but also lays down foundations for future projects that are even more challenging."
As GAS continues relying on employee expertise while leveraging digitization as aid,
digitization signifies not merely technological upgrades but rather a deep fusion between industrial wisdom & innovative thinking From traditional craftsmanship towards smart manufacturing – this industry's pace accelerates; full of infinite possibilities ahead.GAStells us a modern blueprint for industrial transformation illustrating profound impact technology revolution has upon industry change.
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